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Inhaltsverzeichnis

Seite 1 - J2-Super Series

General-Purpose AC ServoMODELMR-J2S- BSERVO AMPLIFIERINSTRUCTION MANUALSSCNET CompatibleJ2-Super SeriesE

Seite 2 - Safety Instructions

A - 9CONFORMANCE WITH UL/C-UL STANDARD(1) Servo amplifiers and servo motors usedUse the servo amplifiers and servo motors which comply with the stand

Seite 3 - CAUTION

5 - 175. PARAMETERS(9) Optional function 6 (parameter No. 33)This parameter was newly added to the MR-J2S-B. If the peripheral software of the servo

Seite 4

5 - 185. PARAMETERSMEMO

Seite 5

6 - 16. GENERAL GAIN ADJUSTMENT6. GENERAL GAIN ADJUSTMENT6.1 Different adjustment methods6.1.1 Adjustment on a single servo amplifierThe gain adjustm

Seite 6

6 - 26. GENERAL GAIN ADJUSTMENT(2) Adjustment sequence and mode usageUsageUsed when you want tomatch the position gain(PG1) between 2 or moreaxes. No

Seite 7 - About processing of waste

6 - 36. GENERAL GAIN ADJUSTMENT6.1.2 Adjustment using MR Configurator (servo configuration software)POINTWhen using the machine analyzer, set the ser

Seite 8 - COMPLIANCE WITH EC DIRECTIVES

6 - 46. GENERAL GAIN ADJUSTMENT6.2 Auto tuning6.2.1 Auto tuning modeThe servo amplifier has a real-time auto tuning function which estimates the mach

Seite 9 - Insulating tube

6 - 56. GENERAL GAIN ADJUSTMENT6.2.2 Auto tuning mode operationThe block diagram of real-time auto tuning is shown below.51ServomotorCommandAutomatic

Seite 10

6 - 66. GENERAL GAIN ADJUSTMENT6.2.3 Adjustment procedure by auto tuningSince auto tuning is made valid before shipment from the factory, simply runn

Seite 11 - IB(NA)0300010

6 - 76. GENERAL GAIN ADJUSTMENT6.2.4 Response level setting in auto tuning modeSet the response (parameter No.9) of the whole servo system. As the re

Seite 12

6 - 86. GENERAL GAIN ADJUSTMENT6.3 Manual mode 1 (simple manual adjustment)If you are not satisfied with the adjustment of auto tuning, you can make

Seite 13

A - 10<<About the manuals>>This Instruction Manual and the MELSERVO Servo Motor Instruction Manual are required if you usethe General-Pur

Seite 14

6 - 96. GENERAL GAIN ADJUSTMENT(c) Adjustment description1) Speed control gain 2 (parameter No. 16)This parameter determines the response level of th

Seite 15 - Appendix App- 1 to App- 2

6 - 106. GENERAL GAIN ADJUSTMENT(c) Adjustment description1) Position control gain 1 (parameter No. 13)This parameter determines the response level o

Seite 16

6 - 116. GENERAL GAIN ADJUSTMENT6.4 Interpolation modeThe interpolation mode is used to match the position control gains of the axes when performing

Seite 17

6 - 126. GENERAL GAIN ADJUSTMENT6.5 Differences in auto tuning between MELSERVO-J2 and MELSERVO-J2-Super6.5.1 Response level settingTo meet higher re

Seite 18

7 - 17. SPECIAL ADJUSTMENT FUNCTIONS7. SPECIAL ADJUSTMENT FUNCTIONSPOINTThe functions given in this chapter need not be used generally. Use themif yo

Seite 19 - (1) MR-J2S-350B or less

7 - 27. SPECIAL ADJUSTMENT FUNCTIONS(2) ParametersSet the notch frequency and notch depth of the machine resonance suppression filter 1 (parameter No

Seite 20 - (2) MR-J2S-500B, MR-J2S-700B

7 - 37. SPECIAL ADJUSTMENT FUNCTIONS7.3 Adaptive vibration suppression control(1) FunctionAdaptive vibration suppression control is a function in whi

Seite 21 - (3) MR-J2S-11KB or more

7 - 47. SPECIAL ADJUSTMENT FUNCTIONS(2) ParametersThe operation of adaptive vibration suppression control selection (parameter No.25).Parameter No. 2

Seite 22 - Servo Amplifier

8 - 18. INSPECTION8. INSPECTIONWARNINGBefore starting maintenance and/or inspection, make sure that the charge lamp isoff more than 10 minutes after

Seite 23 - 1.4 Function list

8 - 28. INSPECTIONMEMO

Seite 24 - MITSUBISHI

1CONTENTS1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-221.1 Introduction...

Seite 25

9 - 19. TROUBLESHOOTING9. TROUBLESHOOTING9.1 Alarms and warning listWhen a fault occurs during operation, the corresponding alarm or warning is displ

Seite 26 - (1) MR-J2S-100B or less

9 - 29. TROUBLESHOOTING9.2 Remedies for alarmsCAUTIONWhen any alarm has occurred, eliminate its cause, ensure safety, then reset thealarm, and restar

Seite 27 - (2) MR-J2S-200B MR-J2S-350B

9 - 39. TROUBLESHOOTINGDisplay Name Definition Cause Action1. Faulty parts in the servo amplifierChecking methodAlarm (15) occurs if power is switche

Seite 28 - (3) MR-J2S-500B

9 - 49. TROUBLESHOOTINGDisplay Name Definition Cause Action1. Mismatch between usedregenerative brake option andparameter No. 2 settingSet correctly.

Seite 29 - (4) MR-J2S-700B

9 - 59. TROUBLESHOOTINGDisplay Name Definition Cause Action1. Regenerative brake option is notused.Use the regenerative brake option.2. Though the re

Seite 30 - (5) MR-J2S-11KB or more

9 - 69. TROUBLESHOOTINGDisplay Name Definition Cause Action1. Ambient temperature of servomotor is over 40.Review environment so that ambienttemperat

Seite 31

9 - 79. TROUBLESHOOTINGDisplay Name Definition Cause Action1. Acceleration/deceleration timeconstant is too small.Increase the acceleration/decelerat

Seite 32 - (4) For MR-J2S-11KB or more

9 - 89. TROUBLESHOOTING9.3 Remedies for warningsIf E6, E7, E9 or EE occurs, the servo off status is established. If any other warning occurs, operati

Seite 33 - Mounting screws (2 places)

10 - 110. OUTLINE DIMENSION DRAWINGS10. OUTLINE DIMENSION DRAWINGS10.1 Servo amplifiers(1) MR-J2S-10B to MR-J2S-60BMR-J2S-10B1 to MR-J2S-40B1ENC()[Un

Seite 34 - (FR-BAL)

10 - 210. OUTLINE DIMENSION DRAWINGS(2) MR-J2S-70B MR-J2S-100BC N 1 AOPENMITSUBISHIC N 1 BC N 2 E N CC N 37 (0.28)C N 1 AOPENL1 L2 L3UVWMITSUBISHIC N

Seite 35 - Reference

23.12 Power line circuit of the MR-J2S-11KB to MR-J2S-22KB...3-293.12.1 Connection example

Seite 36

10 - 310. OUTLINE DIMENSION DRAWINGS(3) MR-J2S-200B MR-J2S-350BMITSUBISHIMITSUBISHI70(2.76) 195(7.68)90(3.54)78(3.07)6168(6.61)156(6.14)6 6 ( 0.24)

Seite 37

10 - 410. OUTLINE DIMENSION DRAWINGS(4) MR-J2S-500B[Unit: mm]([Unit: in])CN2CN3CN1ACN1BOPENOPENCN2CN3CN1ACN1BOPENTE1TE22- 6( 0.24)mounting hole130

Seite 38 - MR Configurator

10 - 510. OUTLINE DIMENSION DRAWINGS(5) MR-J2S-700BCN1BCN1ACN3CN2TE2OPENCN1BCN1ACN3CN2TE12- 6( 0.24)mounting hole7.5(0.5)(0.39)10180(7.09)160(6.23

Seite 39

10 - 610. OUTLINE DIMENSION DRAWINGS(6) MR-J2S-11KB 15KB3.9(0.15)Fan air orientationFan75(2.95)12(0.47)CN3CN1ACN1BCN4MITSU BISHITE1CON2376(14.8)400(1

Seite 40 - 2. INSTALLATION

10 - 710. OUTLINE DIMENSION DRAWINGS(7) MR-J2S-22KB3.9(0.15)Fan air orientationFan75(2.95)[Unit: mm]([Unit: in])CN3CN1ACN1BCN4MITSUBISHITE1CON212(0.4

Seite 41

10 - 810. OUTLINE DIMENSION DRAWINGS10.2 Connectors(1) Servo amplifier side<3M>(a) Soldered type12.0(0.47)BA23.8(0.94)39.0(1.54)12.7(0.50)14.0(

Seite 42

10 - 910. OUTLINE DIMENSION DRAWINGS(c) Insulation displacement typeModel Connector : 10120-6000ELShell kit : 10320-3210-000 33.0(1.30)

Seite 43

10 - 1010. OUTLINE DIMENSION DRAWINGS(b) Honda Tsushin Industry HDR typeModel HDRNumber of PinsConnector Connector case (Note) Crimping terminal14 HD

Seite 44 - 3. SIGNALS AND WIRING

11 - 111. CHARACTERISTICS11. CHARACTERISTICS11.1 Overload protection characteristicsAn electronic thermal relay is built in the servo amplifier to pr

Seite 45

11 - 211. CHARACTERISTICS11.2 Power supply equipment capacity and generated loss(1) Amount of heat generated by the servo amplifierTable 11.1 indicat

Seite 46

39. TROUBLESHOOTING 9- 1 to 9- 89.1 Alarms and warning list...

Seite 47

11 - 311. CHARACTERISTICS(Note 2)Servo amplifier-generated heat[W]Area required for heat dissipationServo amplifier Servo motor(Note 1)Power supplyca

Seite 48

11 - 411. CHARACTERISTICS(2) Heat dissipation area for enclosed servo amplifierThe enclosed control box (hereafter called the control box) which will

Seite 49 - MELSERVO-J2

11 - 511. CHARACTERISTICS11.3 Dynamic brake characteristicsFig. 11.6 shows the pattern in which the servo motor comes to a stop when the dynamic brak

Seite 50

11 - 611. CHARACTERISTICS00.0020.0040.0060.0080.010.0120.0140.0160.0180.020 500 1000 1500 2000 2500 300073234305313Speed [r/min]Time constant [s]Ti

Seite 51

11 - 711. CHARACTERISTICSUse the dynamic brake at the load inertia moment indicated in the following table. If the load inertiamoment is higher than

Seite 52 - Power on

11 - 811. CHARACTERISTICS11.5 Inrush currents at power-on of main circuit and control circuitThe following table indicates the inrush currents (refer

Seite 53

12 - 112. OPTIONS AND AUXILIARY EQUIPMENT12. OPTIONS AND AUXILIARY EQUIPMENTWARNINGBefore connecting any option or auxiliary equipment, make sure tha

Seite 54

12 - 212. OPTIONS AND AUXILIARY EQUIPMENT(2) Selection of the regenerative brake option(a) Simple selection methodIn horizontal motion applications,

Seite 55

12 - 312. OPTIONS AND AUXILIARY EQUIPMENTb. Losses of servo motor and servo amplifier in regenerative modeThe following table lists the efficiencies

Seite 56

12 - 412. OPTIONS AND AUXILIARY EQUIPMENT(4) Connection of the regenerative brake optionThe regenerative brake option will cause a temperature rise o

Seite 57

4Appendix App- 1 to App- 2App. Combination of servo amplifier and servo motor ...

Seite 58

12 - 512. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-J2S-500B MR-J2S-700BAlways remove the wiring (across P-C) of the servo amplifier built-in regenerativ

Seite 59

12 - 612. OPTIONS AND AUXILIARY EQUIPMENTFor the MR-RB50 MR-RB51 install the cooling fan as shown.82.5 40 (1.58)82.5133Fan installation screw hole di

Seite 60

12 - 712. OPTIONS AND AUXILIARY EQUIPMENT(d) MR-J2S-11KB-PX to MR-J2S-22KB-PX (when using the regenerative brake option)The MR-J2S-11KB-PX to MR-J2S-

Seite 61

12 - 812. OPTIONS AND AUXILIARY EQUIPMENT (5) Outline drawing(a) MR-RB032MR-RB12LA5 (0.20)LBTE16 (0.23)6 (0.23)156 (6.14)168 (6.61)144 (5.67)12 (0.47

Seite 62

12 - 912. OPTIONS AND AUXILIARY EQUIPMENT(c) MR-RB50 MR-RB51Tightening torque: 5.4 [N m](47.79 [lb in])Terminal blockG4G3CPTerminal screw: M4Tighteni

Seite 63 - brake power (24VDC)

12 - 1012. OPTIONS AND AUXILIARY EQUIPMENT12.1.2 Brake unitPOINTThe brake unit and resistor unit of other than 200V class are notapplicable to the se

Seite 64

12 - 1112. OPTIONS AND AUXILIARY EQUIPMENTThe cables between the servo amplifier and brake unit and between the resistor unit and brake unitshould be

Seite 65

12 - 1212. OPTIONS AND AUXILIARY EQUIPMENT(b) Resistor unit (FR-BR)[Unit : mm(in)]33 (1.299)204(8.031)40 (1.575)K(F)(F)BA 1 (0.039)C 5(0.197)2- DA

Seite 66 - Electromagnetic brake

12 - 1312. OPTIONS AND AUXILIARY EQUIPMENT(2) Connection examplePower supply3-phase200V or 230VACNFBMCServo amplifierL11L21L1L2L3EM1SGPower regenerat

Seite 67

12 - 1412. OPTIONS AND AUXILIARY EQUIPMENT(3) Outside dimensions of the power regeneration converters[Unit : mm(in)]AAACFKEEBABED2- D holeRating pla

Seite 68

5Optional Servo Motor Instruction Manual CONTENTSThe rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introducedhere

Seite 69

12 - 1512. OPTIONS AND AUXILIARY EQUIPMENT12.1.4 External dynamic brake(1) Selection of dynamic brakeThe dynamic brake is designed to bring the servo

Seite 70

12 - 1612. OPTIONS AND AUXILIARY EQUIPMENTServo motor rotationCoastingAlarmRA1ONOFFForced stop(EM1)AbsentInvalidValidShortOpena. Timing chart at alar

Seite 71

12 - 1712. OPTIONS AND AUXILIARY EQUIPMENT(3) Outline dimension drawingUVWD100(3.94)D(0.2)5CEGF2.3(0.09)Terminal blockScrew : M3.5Screw : M4BA5(0.2)E

Seite 72

12 - 1812. OPTIONS AND AUXILIARY EQUIPMENT12.1.5 Cables and connectors(1) Cable make-upThe following cables are used for connection with the servo mo

Seite 73

12 - 1912. OPTIONS AND AUXILIARY EQUIPMENTNo. Product Model Description Application1) Standard encodercableMR-JCCBL M-LRefer to (2) in thissection.Co

Seite 74

12 - 2012. OPTIONS AND AUXILIARY EQUIPMENTNo. Product Model Description ApplicationConnector: PCR-S20FSShell kit: PCR-LS20LA1(Honda Tsushin)Connector

Seite 75

12 - 2112. OPTIONS AND AUXILIARY EQUIPMENTNo. Product Model Description ApplicationConnector: HDR-E14MG1Shell kit: HDR-E14LPA5(Honda Tsushin)Connecto

Seite 76 - 4. OPERATION AND DISPLAY

12 - 2212. OPTIONS AND AUXILIARY EQUIPMENT(2) Encoder cableCAUTIONIf you have fabricated the encoder cable, connect it correctly.Otherwise, misoperat

Seite 77

12 - 2312. OPTIONS AND AUXILIARY EQUIPMENTP5LGP5LG191120122MRMRR717MDR 16 537418P5LGMD 6LG 1BAT 9SD1289P5LGP5LG191120122MRMRR717MDR 16 5374MR-JCCBL2M

Seite 78

12 - 2412. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-JHSCBL M-L MR-JHSCBL M-H MR-ENCBL M-HThese encoder cables are used with the HC-SFS HC-RFS HC-U

Seite 80

12 - 2512. OPTIONS AND AUXILIARY EQUIPMENTMR-JHSCBL2M-LMR-JHSCBL5M-LMR-JHSCBL2M-HMR-JHSCBL5M-HMR-ENCBL2M-HMR-ENCBL5M-HMR-JHSCBL10M-LtoMR-JHSCBL30M-LM

Seite 81

12 - 2612. OPTIONS AND AUXILIARY EQUIPMENT(3) Communication cablePOINTThis cable may not be used with some personal computers. After fullyexamining t

Seite 82

12 - 2712. OPTIONS AND AUXILIARY EQUIPMENT(4) Bus cableCAUTIONWhen fabricating the bus cable, do not make incorrect connection. Doing so cancause mis

Seite 83

12 - 2812. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-J2HBUS M1) Model definitionModel:MR-J2HBUS M0510.5 (1.64)1 (3.28)5 5 (16.4)Cable Length [m(ft)]Sy

Seite 84

12 - 2912. OPTIONS AND AUXILIARY EQUIPMENT(c) Q172J2BCBL M(-B)When using the battery unit Q170BAT, use the Q172J2BCBL M-B. For the Q170BAT, refer tot

Seite 85

12 - 3012. OPTIONS AND AUXILIARY EQUIPMENT2) Connection diagramHDR-E26MG1(Connector)HDR-E26-LPA5(Connector case)10120-6000EL(Connector)10320-3210-000

Seite 86

12 - 3112. OPTIONS AND AUXILIARY EQUIPMENT12.1.6 Maintenance junction card (MR-J2CN3TM)POINTThe MR-J2S-11KB or more allows only the relaying of signa

Seite 87

12 - 3212. OPTIONS AND AUXILIARY EQUIPMENT12.1.7 Battery (MR-BAT, A6BAT)POINTThe revision (Edition 44) of the Dangerous Goods Rule of theInternationa

Seite 88

12 - 3312. OPTIONS AND AUXILIARY EQUIPMENT12.1.8 MR Configurator (servo configurations software)The MR Configurator (servo configuration software) us

Seite 89

12 - 3412. OPTIONS AND AUXILIARY EQUIPMENT12.1.9 Power regeneration common converterPOINT For details of the power regeneration common converter FR-C

Seite 90

1 - 11. FUNCTIONS AND CONFIGURATION1. FUNCTIONS AND CONFIGURATION1.1 IntroductionThe Mitsubishi MELSERVO-J2-Super series general-purpose AC servo is

Seite 91

12 - 3512. OPTIONS AND AUXILIARY EQUIPMENT(2) Connection diagramRA1EM1CBR/L11Three-phase 200 to 230VACS/L21T/L31R2/L1S2/L22R2/L12T2/L32S2/L2N/LP24SDR

Seite 92

12 - 3612. OPTIONS AND AUXILIARY EQUIPMENT2) GroundingFor grounding, use the wire of the size equal to or greater than that indicated in the followin

Seite 93

12 - 3712. OPTIONS AND AUXILIARY EQUIPMENT(5) SpecificationsPower regeneration common converterFR-CV-Item7.5K 11K 15K 22K 30K 37K 55KTotal of connect

Seite 94

12 - 3812. OPTIONS AND AUXILIARY EQUIPMENT12.1.10 Heat sink outside mounting attachment (MR-JACN)Use the heat sink outside mounting attachment to mou

Seite 95

12 - 3912. OPTIONS AND AUXILIARY EQUIPMENT(3) Fitting methodAttachmentFit using the assembiling screws.ServoamplifierAttachmentServoamplifierPunched

Seite 96

12 - 4012. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-JACN22K (MR-J2S-22KB)68(2.677)145(5.709)400(15.748)35(1.378)194(7.638)8458123.2(0.126)326(12.835)155

Seite 97

12 - 4112. OPTIONS AND AUXILIARY EQUIPMENT12.2 Auxiliary equipmentAlways use the devices indicated in this section or equivalent. To comply with the

Seite 98

12 - 4212. OPTIONS AND AUXILIARY EQUIPMENTTable 12.1 Recommended wires(Note 1) Wires [mm2]Servo amplifier1) L1L2L32) L11L213) U V W P1P 4) P CN5) B1

Seite 99

12 - 4312. OPTIONS AND AUXILIARY EQUIPMENT(2) Wires for cablesWhen fabricating a cable, use the wire models given in the following table or equivalen

Seite 100 - 5. PARAMETERS

12 - 4412. OPTIONS AND AUXILIARY EQUIPMENT12.2.2 No-fuse breakers, fuses, magnetic contactorsAlways use one no-fuse breaker and one magnetic contacto

Seite 101

1 - 21. FUNCTIONS AND CONFIGURATION1.2 Function block diagramThe function block diagram of this servo is shown below.(1) MR-J2S-350B or lessRS-232CRA

Seite 102 - 6. GENERAL GAIN ADJUSTMENT

12 - 4512. OPTIONS AND AUXILIARY EQUIPMENT12.2.4 Power factor improving DC reactorsThe input power factor is improved to be about 95%.Screw size G(No

Seite 103 - made for 2 or more

12 - 4612. OPTIONS AND AUXILIARY EQUIPMENT12.2.5 RelaysThe following relays should be used with the interfaces:Interface Selection exampleRelay used

Seite 104

12 - 4712. OPTIONS AND AUXILIARY EQUIPMENT(b) Reduction techniques for external noises that cause the servo amplifier to malfunctionIf there are nois

Seite 105

12 - 4812. OPTIONS AND AUXILIARY EQUIPMENTNoise transmission route Suppression techniques1) 2) 3)When measuring instruments, receivers, sensors, et

Seite 106

12 - 4912. OPTIONS AND AUXILIARY EQUIPMENT(b) Surge suppressorThe recommended surge suppressor for installation to an AC relay, AC valve, AC electrom

Seite 107

12 - 5012. OPTIONS AND AUXILIARY EQUIPMENTOutline drawingEarth plate Clamp section diagram(Note)M4 screw11(0.43)3 (0.12)6 (0.24)CA622(0.87)17.5(0.69

Seite 108

12 - 5112. OPTIONS AND AUXILIARY EQUIPMENT(d) Line noise filter (FR-BLF, FR-BSF01)This filter is effective in suppressing noises radiated from the po

Seite 109

12 - 5212. OPTIONS AND AUXILIARY EQUIPMENT12.2.8 Leakage current breaker(1) Selection methodHigh-frequency chopper currents controlled by pulse width

Seite 110

12 - 5312. OPTIONS AND AUXILIARY EQUIPMENT(2) Selection exampleIndicated below is an example of selecting a leakage current breaker under the followi

Seite 111

12 - 5412. OPTIONS AND AUXILIARY EQUIPMENT12.2.9 EMC filterFor compliance with the EMC directive of the EN standard, it is recommended to use the fol

Seite 112

A - 1 Safety Instructions (Always read these instructions before using the equipment.)Do not attempt to install, operate, maintain or inspect the ser

Seite 113

1 - 31. FUNCTIONS AND CONFIGURATION(2) MR-J2S-500B, MR-J2S-700BRS-232CRADSFanServo motorNFB MCL1L2L3L11L21E2Actual positioncontrolActual speedcontrol

Seite 114 - suppression control

12 - 5512. OPTIONS AND AUXILIARY EQUIPMENTHF3040A-TM HF3050A-TM HF3060A-TMAH 2J 2G 1F 2E 1D 23-L6-K3-LMC 1B 2A 5C 1Dimensions [mm

Seite 115

12 - 5612. OPTIONS AND AUXILIARY EQUIPMENTMEMO

Seite 116

13 - 113. ABSOLUTE POSITION DETECTION SYSTEM13. ABSOLUTE POSITION DETECTION SYSTEMCAUTIONIf an absolute position erase alarm (25) has occurred, alway

Seite 117

13 - 213. ABSOLUTE POSITION DETECTION SYSTEM13.2 Specifications(1) Specification listItem DescriptionSystem Electronic battery backup systemBattery1

Seite 118 - 8. INSPECTION

13 - 313. ABSOLUTE POSITION DETECTION SYSTEM13.3 Battery installation procedureWARNINGBefore starting battery installation procedure, make sure that

Seite 119

13 - 413. ABSOLUTE POSITION DETECTION SYSTEM13.4 Confirmation of absolute position detection dataYou can confirm the absolute position data with MR C

Seite 120 - 9. TROUBLESHOOTING

App - 1AppendixApp. Combination of servo amplifier and servo motorThe servo amplifier software versions compatible with the servo motors are indicate

Seite 121

App - 2AppendixMEMO

Seite 122

REVISIONS*The manual number is given on the bottom left of the back cover.Print Data *Manual Number RevisionSep., 2000 SH(NA)030007-A First editionJan

Seite 123

Print Data *Manual Number RevisionOct., 2002 SH(NA)030007-C Section 3.6.3: Addition of NoteSection 3.9: Reexamination of contentsSection 3.12: Additio

Seite 124

1 - 41. FUNCTIONS AND CONFIGURATION(3) MR-J2S-11KB or moreCN2DSCON1CN1A CN1BRS-232CD/AL1L2L3L11L21NFB MCMR-BATPCUVWUVWME1E2NP1CN3 CN4Powersupply3-pha

Seite 125

Print Data *Manual Number RevisionMay., 2003 SH(NA)030007-D COMPLIANCE WITH EC DIRECTIVES 2 (6): Addition of (6)CONFORMANCE WITH UL/C-UL STANDARD: Add

Seite 126

Print Data *Manual Number RevisionJan., 2004 SH(NA)030007-E Section 5.2 (2): Partial addition of parameter No. 2Note addition of parameter No. 31Secti

Seite 127

HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310SH (NA) 030007-E (0401) MEE Printed in Japan Specifications subject to change without notic

Seite 128

1 - 51. FUNCTIONS AND CONFIGURATION1.3 Servo amplifier standard specificationsServo AmplifierMR-J2S-Item10B 20B 40B 60B 70B 100B 200B 350B 500B 700B

Seite 129

1 - 61. FUNCTIONS AND CONFIGURATION1.4 Function listThe following table lists the functions of this servo. For details of the functions, refer to the

Seite 130 - (3) MR-J2S-200B MR-J2S-350B

1 - 71. FUNCTIONS AND CONFIGURATION1.5 Model code definition(1) Rating platePOWERMITSUBISHIAC SERVOMADE IN JAPANMODELMR-J2S-60BMITSUBISHI ELECTRIC CO

Seite 131

1 - 81. FUNCTIONS AND CONFIGURATION1.6 Combination with servo motorThe following table lists combinations of servo amplifiers and servo motors. The s

Seite 132 - MITS UBISHI

1 - 91. FUNCTIONS AND CONFIGURATION1.7 Structure1.7.1 Parts identification(1) MR-J2S-100B or lessReferenceSection13.3Chapter4Name/ApplicationBattery

Seite 133 - MITSU BISHI

1 - 101. FUNCTIONS AND CONFIGURATION(2) MR-J2S-200B MR-J2S-350BPOINTThe servo amplifier is shown without the front cover. For removal of thefront cov

Seite 134 - CHARGECN2

1 - 111. FUNCTIONS AND CONFIGURATION(3) MR-J2S-500BPOINTThe servo amplifier is shown without the front cover. For removal of thefront cover, refer to

Seite 135

1 - 121. FUNCTIONS AND CONFIGURATION(4) MR-J2S-700BPOINTThe servo amplifier is shown without the front cover. For removal of thefront cover, refer to

Seite 136

A - 21. To prevent electric shock, note the following: WARNINGBefore wiring or inspection, switch power off and wait for more than 10 minutes. Then,

Seite 137 - 10 - 10

1 - 131. FUNCTIONS AND CONFIGURATION(5) MR-J2S-11KB or morePOINTThe servo amplifier is shown without the front cover. For removal of thefront cover,

Seite 138 - 11. CHARACTERISTICS

1 - 141. FUNCTIONS AND CONFIGURATION1.7.2 Removal and reinstallation of the front coverCAUTIONTo avoid the risk of an electric shock, do not open the

Seite 139

1 - 151. FUNCTIONS AND CONFIGURATION(3) For MR-J2S-700BFront cover socket (2 places)A)1)Removal of the front coverReinstallation of the front cover1)

Seite 140

1 - 161. FUNCTIONS AND CONFIGURATION1) Insert the front cover in the direction of arrow.Reinstallation of the front coverMounting screws(2 places)2)

Seite 141

1 - 171. FUNCTIONS AND CONFIGURATION1.8 Servo system with auxiliary equipmentWARNINGTo prevent an electric shock, always connect the protective earth

Seite 142

1 - 181. FUNCTIONS AND CONFIGURATION(b) For 1-phase 100V to 120VACL1 L2 L21 L11UVWDPC1-phase 100VACpower supplyNo-fuse breaker(NFB) or fuseMagneticc

Seite 143

1 - 191. FUNCTIONS AND CONFIGURATION(2) MR-J2S-200B MR-J2S-350BL1 L2 L3L11L21UVWPC3-phase 200V to 230VACpower supplyNo-fuse breaker(NFB) orfuseMagnet

Seite 144

1 - 201. FUNCTIONS AND CONFIGURATION(3) MR-J2S-500BTo CN1AOptions and auxiliary equipmentNo-fuse breakerMagnetic contactorMR Configurator(Servo confi

Seite 145

1 - 211. FUNCTIONS AND CONFIGURATION(4) MR-J2S-700BWVOptions and auxiliary equipmentNo-fuse breakerMagnetic contactorMR Configurator(Servo configurat

Seite 146

1 - 221. FUNCTIONS AND CONFIGURATION(5) MR-J2S-11KB or moreL11L21L2L1L3To CN2To CN1BTo CN1ATo CN3MITS UBISH IUVWBWCPTo CON2BVBU Options and auxili

Seite 147 - Generated torque

A - 34. Additional instructionsThe following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electricshock, et

Seite 148

2 - 12. INSTALLATION2. INSTALLATIONCAUTIONStacking in excess of the limited number of products is not allowed.Install the equipment to incombustibles

Seite 149

2 - 22. INSTALLATION2.2 Installation direction and clearancesCAUTIONThe equipment must be installed in the specified direction. Otherwise, a fault ma

Seite 150

2 - 32. INSTALLATION(2) Installation of two or more servo amplifiersLeave a large clearance between the top of the servo amplifier and the internal s

Seite 151

2 - 42. INSTALLATION2.4 Cable stress(1) The way of clamping the cable must be fully examined so that flexing stress and cable's own weightstress

Seite 152

3 - 13. SIGNALS AND WIRING3. SIGNALS AND WIRINGWARNINGAny person who is involved in wiring should be fully competent to do the work.Before starting w

Seite 153 - G4 G3 C P

3 - 23. SIGNALS AND WIRING3.1 Connection example of control signal systemPOINTRefer to Section 3.5 for the connection of the power supply system and

Seite 154 - (d) MR-RB65 MR-RB66 MR-RB67

3 - 33. SIGNALS AND WIRINGNote 1. To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) ofthe servo am

Seite 155

3 - 43. SIGNALS AND WIRING3.1.2 MR-J2S-11KB or more(Note 3, 6)RA1CN3CN1ACN1B1A10k24MO1 MO2 LGA10kCN4214EM1SGMBR CON2CS1Setting : 0CS1Setting : 2CS1Se

Seite 156 - Resistor uni

3 - 53. SIGNALS AND WIRINGNote 1. To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) ofthe base uni

Seite 157

3 - 63. SIGNALS AND WIRING3.2 I/O signals3.2.1 Connectors and signal arrangementsPOINTThe pin configurations of the connectors are as viewed from the

Seite 158 - (2) Connection example

A - 4 CAUTIONSecurely attach the servo motor to the machine. If attach insecurely, the servo motor may come off duringoperation.The servo motor with

Seite 159

3 - 73. SIGNALS AND WIRING(2) MR-J2S-11KB or more2RXD46LA8LZ101LG357LB912TXD1416LAR18LZR2011LG131517LBR19CN3CON22EM1468101SG357915VDD1719212314161820

Seite 160

3 - 83. SIGNALS AND WIRING3.2.2 Signal explanationsFor the I/O interfaces (symbols in I/O column in the table), refer to Section 3.4.2.(1) Connector

Seite 161 - 12 - 16

3 - 93. SIGNALS AND WIRING3.3 Alarm occurrence timing chartCAUTIONWhen an alarm has occurred, remove its cause, make sure that the operationsignal is

Seite 162

3 - 103. SIGNALS AND WIRING3.4 Interfaces3.4.1 Common lineThe following diagram shows the power supply and its common line.To conform to the EMC dire

Seite 163 - (1) Cable make-up

3 - 113. SIGNALS AND WIRING3.4.2 Detailed description of the interfacesThis section gives the details of the I/O signal interfaces (refer to I/O Divi

Seite 164 - 12 - 19

3 - 123. SIGNALS AND WIRING(b) Lamp load24VDCVDDCOMRServo amplifierMBRSG(3) Encoder pulse output DO-2(Differential line driver system)1) InterfaceMax

Seite 165 - 12 - 20

3 - 133. SIGNALS AND WIRING(4) Analog outputOutput voltage : 10VMax. output current :1mAResolution :10bitMO1(MO2)LGSDAServo amplifierReading in one o

Seite 166 - 12 - 21

3 - 143. SIGNALS AND WIRING3.5 Power line circuitCAUTIONWhen the servo amplifier has become faulty, switch power off on the amplifierpower side. Cont

Seite 167

3 - 153. SIGNALS AND WIRING(2) For 1-phase 100 to 120VAC or 1-phase 230VAC power supplyEM1COMOFFONMCMCSKNFB MCL1L2L3L11L21VDDSG(Note 1)AlarmRA1Contro

Seite 168

3 - 163. SIGNALS AND WIRING3.5.2 TerminalsThe positions and signal arrangements of the terminal blocks change with the capacity of the servoamplifier

Seite 169

A - 5(4) Usage CAUTIONProvide a forced stop circuit to ensure that operation can be stopped and power switched off immediately.Any person who is invo

Seite 170

3 - 173. SIGNALS AND WIRING3.5.3 Power-on sequence(1) Power-on procedure1) Always wire the power supply as shown in above Section 3.5.1 using the mag

Seite 171

3 - 183. SIGNALS AND WIRING3.6 Connection of servo amplifier and servo motor3.6.1 Connection instructionsWARNINGInsulate the connections of the power

Seite 172

3 - 193. SIGNALS AND WIRINGServo motor Connection diagramHC-KFS053 (B) to 73 (B)HC-MFS053 (B) to 73 (B)HC-UFS13 (B) to 73 (B)Servo amplifier(Note 1)S

Seite 173 - 2) Connection diagram

3 - 203. SIGNALS AND WIRING3.6.3 I/O terminals(1) HC-KFSHC-MFS HC-UFS3000r/min series24134Power supply connector (molex)Without electromagnetic brake

Seite 174

3 - 213. SIGNALS AND WIRING(2) HC-SFS HC-RFS HC-UFS2000 r/min seriesServo motor side connectorsServo motorFor power supply For encoderElectromagnetic

Seite 175 - 12 - 30

3 - 223. SIGNALS AND WIRING3.7 Servo motor with electromagnetic brakeCAUTIONConfigure the electromagnetic brake circuit so that it is activated not o

Seite 176 - 75(2.95)

3 - 233. SIGNALS AND WIRING(3) Timing charts(a) Servo-on command (from controller) ON/OFFTb [ms] after the servo-on is switched off, the servo lock i

Seite 177

3 - 243. SIGNALS AND WIRING(c) Alarm occurrenceServo motor speedONOFFBase circuitElectromagneticbrake interlock (MBR)Invalid(ON)Valid(OFF)Trouble (AL

Seite 178

3 - 253. SIGNALS AND WIRING3.8 GroundingWARNINGGround the servo amplifier and servo motor securely.To prevent an electric shock, always connect the p

Seite 179

3 - 263. SIGNALS AND WIRING3.9 Servo amplifier terminal block (TE2) wiring method(1) Termination of the cablesSolid wire: After the sheath has been s

Seite 180

A - 6(6) Maintenance, inspection and parts replacement CAUTIONWith age, the electrolytic capacitor of the servo amplifier will deteriorate. To preven

Seite 181

3 - 273. SIGNALS AND WIRING3.10 Instructions for the 3M connectorWhen fabricating an encoder cable or the like, securely connect the shielded externa

Seite 182 - (5) Specifications

3 - 283. SIGNALS AND WIRING3.11 Control axis selectionPOINTThe control axis number set to CS1 should be the same as the one set tothe servo system co

Seite 183 - (11.417)

3 - 293. SIGNALS AND WIRING3.12 Power line circuit of the MR-J2S-11KB to MR-J2S-22KBCAUTIONWhen the servo amplifier has become faulty, switch power o

Seite 184 - (4) Outline dimension drawing

3 - 303. SIGNALS AND WIRING3.12.2 Servo amplifier terminalsThe positions and signal arrangements of the terminal blocks change with the capacity of t

Seite 185 - (b) MR-JACN22K (MR-J2S-22KB)

3 - 313. SIGNALS AND WIRING3.12.3 Servo motor terminalsPin Signal Pin SignalAMD KBMDR LCMR MDMRR NSHDEPFBAT R LGGLG S P5HTTerminal boxEncoder connect

Seite 186 - Cooling fan

3 - 323. SIGNALS AND WIRINGTerminal box inside (HA-LFS15K2 HA-LFS-22K2)Earth terminal M5 screwBG72706Thermal protector terminalblock (OHS1, OHS2)M4 s

Seite 187

4 - 14. OPERATION AND DISPLAY4. OPERATION AND DISPLAY4.1 When switching power on for the first timeBefore starting operation, check the following:(1)

Seite 188 - (2) Wires for cables

4 - 24. OPERATION AND DISPLAY4.2 Start upWARNINGDo not operate the switches with wet hands. You may get an electric shock.Do not operate the controll

Seite 189

4 - 34. OPERATION AND DISPLAY(3) Servo-onSwitch the servo-on in the following procedure:1) Switch on main circuit/control circuit power supply.2) The

Seite 190 - 12 - 45

4 - 44. OPERATION AND DISPLAY4.3 Servo amplifier displayOn the servo amplifier display (two-digit, seven-segment display), check the status of commun

Seite 191

A - 7COMPLIANCE WITH EC DIRECTIVES1. WHAT ARE EC DIRECTIVES?The EC directives were issued to standardize the regulations of the EU countries and ensu

Seite 192

4 - 54. OPERATION AND DISPLAY(2) Indication listIndication Status DescriptionAA InitializingThe servo amplifier was switched on when power to the ser

Seite 193

4 - 64. OPERATION AND DISPLAY4.4 Test operation mode CAUTIONThe test operation mode is designed for servo operation confirmation and not formachine o

Seite 194 - 40(1.57)

4 - 74. OPERATION AND DISPLAY(c) Program operationPositioning operation can be performed in two or more operation patterns combined, without usingthe

Seite 195

4 - 84. OPERATION AND DISPLAY(2) ConfigurationConfiguration should be as in Section 3.1. Always install a forced stop switch to enable a stop atoccur

Seite 196

5 - 15. PARAMETERS5. PARAMETERSCAUTIONNever adjust or change the parameter values extremely as it will make operationinstable.POINTWhen the servo amp

Seite 197 - Leakage current

5 - 25. PARAMETERS(1) Item listClassifi-cationNo. Symbol Name(Note 1)InitialValueUnitCustomersetting1 *AMS Amplifier setting 00002 *REG Regenerative

Seite 198 - MR-J2S-60B

5 - 35. PARAMETERS(2) Details listClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange1 *AMS Amplifier settingUsed to select the a

Seite 199 - 23.0(0.906)

5 - 45. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRangeFeedback pulse numberSet the number of pulses per revolution

Seite 200 - HF3080A-TMA HF3100A-TMA

5 - 55. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange9 RSP Servo responseUsed to select the response of auto tuni

Seite 201 - 12 - 56

5 - 65. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange14 VG1 Speed loop gain 1Normally this parameter setting need

Seite 202

A - 8(4) Power supply(a) Operate the servo amplifier 7kW or less to meet the requirements of the overvoltage category II setforth in IEC60664-1. For

Seite 203

5 - 75. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange20 INP In-position rangeUsed to set the droop pulse range in

Seite 204

5 - 85. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange24 *OP2 Optional function 2Used to select slight vibration s

Seite 205

5 - 95. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange27 MO1 Analog monitor 1 offsetUsed to set the offset voltage

Seite 206 - App - 1

5 - 105. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange38 *ENR Encoder output pulsesUsed to set the encoder pulses

Seite 207 - Appendix

5 - 115. PARAMETERS5.3 Analog monitorThe servo status can be output to two channels in terms of voltage. Use this function when using anammeter to mo

Seite 208 - REVISIONS

5 - 125. PARAMETERS(2) Setting descriptionThe servo amplifier is factory-set to output the servo motor speed to analog monitor (MO1) and thetorque to

Seite 209

5 - 135. PARAMETERS(3) Analog monitor block diagramPWM MCurrent controlSpeedcontrolCurrentcommandPosition controlDroop pulseDiffer- entialSpeedcomman

Seite 210

5 - 145. PARAMETERS5.4 Replacement of MR-J2- B by MR-J2S- BWhen using the MR-J2S-B on the servo system controller peripheral software incompatible wi

Seite 211

5 - 155. PARAMETERS5.4.2 Explanation of the modified parameters(1) Feedback pulse number (parameter No. 6)This parameter was newly added to the MR-J2

Seite 212 - MR-J2S-B GIJUTU SIRYOU

5 - 165. PARAMETERS(4) Machine resonance suppression filter 1 (parameter No. 18)The settings of this parameter were changed for the MR-J2S-B. If the

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